Auto PLC Control Standard Rib Corrugated Roofing Panel Roll Forming
|1. Decoiler system||Arm type automatic decoiler (With ultrasonice control)||1set||Arm-type, hydraulic expanding, electrical motor actively release
the sheet, with coil cart and pressing arm.|
|2. Main forming system||Pre-shearing device||1set|
1.Roller material:No.45 steel with surface hard chrome painted.
2. Roller shaft material: No.45
3. Roller inner supporting structure type: guide column
4.Cycloidal pin gear speed reducer motor driving, the back/forward
rollers driven by chain, part of upper/lower rollers driven by gear
5.Cutting blade material Cr12 quenched treatment
6.Punching die material adopts No.45 steel with nitride treatment.
|Feeding guide device||1set|
|Film covering device||1set|
|Roll forming system||1set|
|Complete safety cover||1set|
|3. Output system||Support table||2set||For supporting the finished plate|
|4. Hydraulic system||1set||Separated hydraulic station for the main machine and decoiler.|
|5. Electric control system||1set|
1. PLC Control, encoder automatic cutting in length
2. Operation stage: Touch screen+ button
3. AC frequency for adjusting the speed
5T manual decoiler
Features: Mandrel and basement are the two components of the
decoiler, the mandrel is shrinking expanding by mechanical device
manually, after fix coil to mandrel, then put back the coil with
mandrel together to basement.
Power of the open and closure of segments: Mechanical;
Power of rotation of segment: Pull by forming system;
Number of segment: 4pcs;
Range of segment expansion: 460 ~ 520mm;
Height of center of the mandrel: 0.65m;
Feeding speed: depend on the roll forming machine speed;
Roll forming machine
Rollers: design by senior engineers with Auto-cad software,
manufactured with 45# high grade steel by CNC machine tools and
coated with hard chrome;
Shaft: manufactured with 45# high grade steel by CNC machine tools;
Supporting frame: steel wallboard to guide the forming station
NO. of roller Stations:up 18groups
Material for Rollers: high grade 45# steel polished and coated with
Material for shaft: high grade 45# steel polished and coated with
Diameter of shaft: 70mm
Frame panel thickness:14mm
Bottom frame: 36# H-section steel
Function: cutting action is controlled by PLC. The main machine
automatically stops and the cutting will take place. After the
cutting, the main machine will automatically start.
Power supply: hydraulic station;
Frame: welding steel frame;
Stroke switch: non-contact photoelectric switch;
Cutting after forming: cut the sheet after roll forming to required
Length measuring: automatic length measuring.
It is controlled by gear wheel oil pump. After filling the
hydraulic oil into the hydraulic oil tank, the pump drive the
cutter machine to begin the cutting job.
Match equipment: The system includes a set of hydraulic tank , a
set of hydraulic oil pump, two hydraulic pipes.and two sets of
Adopted top brand hydraulic system components to ensure the
stability and lifetime, avoid leakage.
Supplies the initial power to the cuter through a closed oil tank.
It is off without cutting, which can save the power.
Electric control system
Automatic length measurement: one unit tooling of length measuring
which is lightly pressed on the surface of the steel sheet; the
tolling will roll with the moving speed of the steel sheet and then
sense to measure its length; length inaccuracy can be amended
Automatic quantity measurement;
PLC is used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
Control panel: Button-type switch, LED display length and quantity
Unit of length: millimeter;
Motor Over-Load, System Over-Current, Short circuit Protection
Display total length and total quantity produced.